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The choice of material for galvanized spring steel wire directly affects the performance and lifespan of the spring, and the required material properties vary greatly depending on the application. Here, we've compiled several common types, analyzing their advantages and disadvantages in conjunction with practical uses to help you make informed material selections.
The choice of material for galvanized spring steel wire directly affects the performance and lifespan of the spring, and the required material properties vary greatly depending on the application. Here, we've compiled several common types, analyzing their advantages and disadvantages in conjunction with practical uses to help you make informed material selections.
High-carbon steel is the most basic choice for galvanized spring steel wire, with a carbon content between 0.6% and 1%. 65# and 70# steel are the most common. This material is low-cost and easy to process, making it suitable for everyday items like mattress springs and sofa springs. However, it's important to be moisture-proof, as rust is a significant issue, making it more suitable for dry indoor environments. One customer used high-carbon steel springs on outdoor fences, and rust appeared after only three months; switching to stainless steel solved the problem.
Alloy steel galvanized spring steel wire adds elements like silicon, manganese, and chromium to the carbon steel base. For example, silicon-manganese steel has an elastic limit 15% higher than ordinary carbon steel, making it suitable for components like automotive suspension springs that require repeated stress. Motorcycle shock absorber springs made from 55CrSi material have, in actual tests, a 30% longer lifespan compared to those made from ordinary materials. One important detail to note is that temperature control is crucial during alloy steel processing. A factory once experienced micro-cracks in an entire batch of galvanized spring steel wires due to a deviation in annealing temperature.
Gauge | SWG | BWG | AWG | Metric system | ||||
in | mm | in | mm | in | mm | mm | kg/km | |
0 | 0.324 | 8.23 | ||||||
1 | 0.3 | 7.02 | ||||||
2 | 0.276 | 7.01 | ||||||
3 | 0.252 | 6.401 | 0.259 | 6.58 | 0.2294 | 5.83 | ||
4 | 0.232 | 5.893 | 0.238 | 6.05 | 0.2043 | 5.19 | 6 | 220 |
5 | 0.212 | 5.385 | 0.22 | 5.59 | 0.1819 | 4.62 | 5.5 | 185 |
6 | 0.192 | 4.811 | 0.203 | 5.16 | 0.162 | 4.11 | 5 | 153 |
7 | 0.176 | 4.47 | 0.18 | 4.57 | 0.1443 | 3.67 | 4.5 | 124 |
8 | 0.16 | 4.064 | 0.165 | 4.19 | 0.1285 | 3.26 | 4 | 98 |
9 | 0.144 | 3.658 | 0.148 | 3.76 | 0.1144 | 2.91 | 3.5 | 95 |
10 | 0.128 | 3.251 | 0.134 | 3.4 | 0.1019 | 2.59 | 3.2 | 62 |
11 | 0.116 | 2.946 | 0.12 | 3.05 | 0.09074 | 2.3 | 2.9 | 51 |
12 | 0.104 | 2.642 | 0.109 | 2.77 | 0.08081 | 2.05 | 2.6 | 41 |
13 | 0.092 | 2.337 | 0.095 | 2.41 | 0.07196 | 1.83 | 2.3 | 32 |
14 | 0.08 | 2.032 | 0.083 | 2.11 | 0.06408 | 1.63 | 2 | 24 |
15 | 0.072 | 1.829 | 0.072 | 1.83 | 0.05707 | 1.45 | 1.8 | 20 |
16 | 0.064 | 1.626 | 0.065 | 1.65 | 0.05082 | 1.29 | 1.6 | 16 |
17 | 0.056 | 1.422 | 0.058 | 1.47 | 0.04526 | 1.15 | 1.4 | 12 |
18 | 0.048 | 1.219 | 0.049 | 1.24 | 0.0403 | 1.02 | 1.2 | 8 |
19 | 0.04 | 1.016 | 0.042 | 1.07 | 0.03589 | 0.91 | 1 | 6 |
20 | 0.036 | 0.914 | 0.035 | 0.89 | 0.03196 | 0.812 | 0.9 | 5 |
21 | 0.032 | 0.873 | 0.032 | 0.81 | 0.02846 | 0.723 | 0.711 | 3.2 |
22 | 0.028 | 0.711 | 0.028 | 0.71 | 0.02535 | 0.644 | 0.558 | 3.1 |



